Headliner and Thinsulate

Removing the headliner makes insulating above a breeze. All you need for tools are an 7mm socket and a set of trim removal tools like this. With the following steps it only took about 10 minutes to remove and same to re-install.

1. Pop out the 3 orange clips holding up the rear center of the headliner.

2. Pry out and put aside 2 plastic trays in center of headliner.

3. Pry down overhead console. You can see rear clips once you have the 2 plastic trays out.

4. Take a photo of the wiring in the overhead console in case you get stuck putting it back together.

5. Disconnect the 3 wiring connectors and various clips to remove the overhead console.

6. Remove the 7mm bolt that is exposed when you drop and detach the overhead console.

7. Remove the 2 7mm bolts on each side of the overhead tray

8. Pry out the 2 plastic plates hiding the sun visor bolts

9. Remove the 7mm bolts holding the sun visors up and twist out the sun visors making sure to disconnect the vanity mirror light wires if you have them.

10. Using a long flat screwdriver, pop out the 4 circular plastic covers hiding the front headliner bolts by pressing on the side of their clips. Remember where each cover came from as they aren’t all the same.

11. Remove the 4 7mm bolts exposed by removing the 4 circular plastic covers.

12. Unclip the last orange clip at the front and pull down the headliner.

13. Re-installing is basically the reverse but easier as the circular plastic covers just push back in.

There’s a decent video on this here.

Headliner removed

Take a photo before disconnecting wires

See the 4 circular bolt cover holes

Noico installed above headliner

Add Noico and Thinsulate to side cubby holes.

Careful not to touch the airbags!

Put 2 layers of Thinsulate above headliner

Make a hole for the roof antenna wire

About half way done

Pull 5" Thinsulate strips through roof beams

After we re-installed the headliner we were ready to insulate the rest of the van using Thinsulate and 3M90 spray adhesive. With 3M90 you apply to the Thinsulate and the surface it is attaching to. This goes quite fast with a decent pair of scissors until you get to all of the weird nooks and crannies. We used a piece of wire and some string to pull 60" Thinsulate strips of various widths through the roof rails and various other cavities in the van. Make sure to get everywhere. 2 30’ rolls of SM600L was the perfect amount for our high roof, long (148") van.

Sounds starting to get muffled

Filled these areas with scraps

Again, careful!

Cover removed ready for insulating

Adding Thinsulate to door panels

Ensure sliding door works when insulating

Talking is very muffled now. Wall panels will fix that.

Rear doors are easier after removing panels

Plan is to sleep East-West